Use and Operation
USE, OPERATIONS & SAFETY INSTRUCTIONS
Using the Precision Cut Brake Stick Safely
When using the light-weight Brake Stick by Precision Cut, Trainmen are safer and more efficient in performing the tasks required during their switching operations. The light-weight brake stick requires much less effort, resulting in less fatigue and injury. It is helpful in reducing injuries due to falls, especially in foul weather conditions. Climbing on/off the cars is eliminated, resulting in zero injuries related to mounting or dismounting equipment to apply or release handbrakes.
Precision Cut Safe Operational Techniques
Precision Cut advises brake stick users against exerting unnecessary force. Brake stick users are advised to use a whole-body movement in applying effort when using a brake stick. When this safe technique is used, the user does not need to rely on the momentum of the heavier metal brake sticks to provide additional torque on the brake wheel. Rather, from a physics perspective, the brake stick is merely a rigid component of the system, with the input forces exerted solely by the user and under the control of the user. The brake stick should be long enough to accommodate safe biomechanics during hand brake operation. Stand with feet shoulder-width apart and use a two-handed grip (in an under-over handed orientation) on the brake stick, without reaching overhead.
The brake stick should also be long enough to avoid the Red Zone when possible.
A proper length stick allows safer biomechanics. In the instance pictured below; to apply handbrakes, insert the head of the stick into the handbrake wheel at the 5 O’Clock position (Figure 1), or the 1 O’Clock position (Figure3) to start the clockwise rotation. To release the handbrakes, insert the head of the stick into the handbrake wheel at the 11 O’Clock position (Figure 2), or the 7 O’Clock (Figure 4) to start the counter-clockwise rotation, or use the brake stick head to activate the handbrake release lever (not shown in photos).
Brake Stick approved uses
Precision Cut Brake Sticks may be used to SAFELY:
- Operate hand brake wheels
- Activate hand brake quick release levers (per company policy)
- Open couplers
- Open or close angle cocks
- Arm EOTs ( per company policy)
Use of the King Pin Puller
The Pin Puller is a multi-function tool that performs as a Brake Stick as well as a King Pin removal tool, providing two tools in one. With the same benefits and uses of the traditional Brake Stick but combining two tools to be used at any repair yard, response trucks, or wherever needed. Weighing in at a low 3.68lbs (1.67kgs) for the KP-800 and 4.28lbs (1.94kgs) for the KP-950, the Precision Cut King Pin Puller is well under the weight of a traditional, outdated, and heavy pin puller.
The key purpose of the King Pin Puller is to increase the safety of the king pin pulling process. By reducing the weight of the tool for the user, this reduces fatigue and potential injury with exponentially lower torque on the shoulders. By being operationally longer at 80” or 95”, this keeps employees out of any red zone, making it a MUCH safer alternative.
Using the King Pin Puller is incredibly easy
- Holding the handle still, the user turns the work-head unit to move the spindle back towards the block.
- The work-head can then be slid over the pin.
- With little effort, the handle is turned to tighten around the pin.
- The pin can then be lifted and removed.
